Ohio Manufacturer Specializes in Ergonomic Lift Solutions

Ergonomic Jib Crane Manufacturer: The Benefits Of Ergonomic Lift Solutions.

Does ergonomic lift solutions sound familiar? Probably not. But if you are viewing this page, it means you are most certainly interested or fascinated, and would love to know what it is – if you do not. And more importantly, it has benefits. So, what are ergonomic lift solutions? To answer the question, it is necessary to start with ergonomics. For the benefit of those who do not know what ergonomic is? It is a science of designing workplaces that are more suitable to the skilled or unskilled workers that will be using it, and that enhances productivity. That is definitely simplistic. So you get the idea, right? With that, you can comprehend what it is: it involves lifting of loads.

It is quite common to see a worker that suffers back injury. And when that happens, there will be compensation indemnity claims filed. This problem increases the cost of production—injury that could have been prevented. So, precautionary measures need to be put in place to address the problem. Some precautionary measures are: you have to make plans ahead; you have to consider if the load is too heavy; make sure you can see properly when carrying a load; work with your supervisor to improve conditions; you should set the load down and rest if you are tired; and so on.

Benefits of Ergonomic Lift Solutions Are:

1. It improves quality.
2. It also improves employee engagement: employees will appreciate the practice that put their health and safety into serious consideration.
3. Eventually, it will create better safety cultures.

It is obvious that this is so important in the production process in factories and elsewhere. A jib crane manufacturer cannot ignore ergonomics and some of the injuries that it addresses include (but not limited to) strains and sprains. And if the same motion is performed over and over again (especially if it involves the use of force), injuries will happen. It is obvious that the human body is incapable of handling it—in most cases, anyway. No company will be unwilling to do something about injuries. Well, if they are not willing to do something about it (which is highly unlikely), they are certainly willing to do something about compensation expenses.

Because of this, many industries have employed ergonomic lift solutions in facilities. Workers injuries need to be addressed efficiently. And they did it through the purchase of new tools or equipment that will aid in the production process. And that is not all. Existing crane equipment was modified, and work practices were changed. Because of these changes, the injury rate in the workplace is lowered. If it is lowered, so is the compensation cost. And those companies are better for it because they spend a lot of money on compensation cost alone.

What about the aspect of productivity and efficiency? You could take a guess—and you are most certainly going to guess correctly. Since the productivity is increased, it means those companies will make more profit. But if you look at it, it is a win-win situation.

For the Worker: Injuries can affect all aspects of a worker’s life, immensely. And when it happens, the affected worker may be unable to do his/her job for a long period of time, if s/he is not permanently incapacitated. And because of ergonomic solutions, that will not happen—a win for him/her, even if the worker may not know it.

For the corporation or company: no compensation cost means more ROI. And if it involves lifting, ergonomic lift solutions will put all the precautionary measures in place to prevent it from ever happening. That is why a professional jib crane manufacturer will implement it for obvious reasons—from the designing and sale of the products. This is a good example: https://overheadcrane-manufacturer.com/product-category/ergonomic-jib-arm-cranes-sale/

To prevent or reduce the chance of injury, ergonomic risk factors were put into serious consideration when work task was designed. This literally means physical changes to the workplace were implemented. Not to mention the efficient procedures or processes that were also implemented. This, in turn, will reduce or eliminate the hazard on the job.

These are some of the benefits of it to the skilled, semi-skilled or unskilled workers and also to the company.

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What You Should Know about a Free Standing Bridge Crane

Lifting heavy objects in a factory or at a construction site can be tasking without a lifting aid like a free standing bridge crane. However, there are times when installation of the typical overhead crane setup becomes impossible due to space limitation or work environment challenges making the use of overhead crane unwise.

Without an adaptable means of lifting a heavy object in a temporary work environment, accomplishing a simple task would be impossible. For this reason, a free-standing bridge crane is designed to fit in an environment where the use of the giant overhead crane is impossible.

The free standing bridge crane is the ergonomic solution to lifting heavy objects in an atmosphere where the giant cranes are unsuitable for various reasons. No matter your type of application or need, free standing bridge crane, is handy tools in any work environment where there is need to move heavy objects up to 4,400 lbs.

The free standing bridge crane is a wise use because:

• Installed well in pre-cast concrete environment
• All connections need bolting not welding
• Can be taken apart when no longer in use
• Best option for crane insurance coverage

Why is the free standing bridge crane the better choice as an overhead crane?

• Easy to dismantle. The free standing bridge crane is bolted not bonded making it easy to remove when no longer in use. It’s a perfect option in a temporary environment as you don’t need to worry about massive dismantling cost after use.
• Easy to relocate to a new project site. As a business, these bridge cranes are the best option to use when you have multiple project sites requiring the use of a crane on-site. The easy way to dismantle it makes it easier to move from site to site without extraordinary cost.
• Indoor use. When you need a crane in a rented building, or you are working in a temporary location, using a free-standing bridge crane is a perfect tool; no need worrying about future removal cost.
• When there is a need to cover a large area up to 40-feet or more, a free-standing bridge crane is extendable to any length to provide an instant need for the crane use without bringing an extra burden to the project.
• Easy to setup. Free standing bridge crane does not become additional time gulping tool with long days of installation. Once its use is determined, the device can be installed and ready to use within a limited period.
• Highly adaptable. Free standing bridge crane has the advantage of adaptability and more business efficient. It is suitable for manufacturing, engineering and construction application. It enhances profitability and practical use.

In a work environment where dealing with moving a massive object is an essential part of everyday business, free standing bridge crane provides the ideal option to get work moving smoothly without worrying about space limitation. The free standing bridge crane is safe and trusted with load handling and pose less risk as the bridge on the crane ride on top of the structure for secure hook height. It promises less work injury and ensures maximum work throughput.

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The Workable Components of an Overhead Traveling Crane

An overhead traveling crane, also known as a bridge crane, is commonly used for industrial load lifting. Overhead traveling cranes can be classified as electric overhead traveling (EOT) crane or a rotary overhead crane. The electric overhead is the more typical of the two and mostly found in factories. They are fully electrically operated by a control pendant, radio/IR remote or from a cabin attached to the crane itself. Rotary overhead cranes are another type of overhead crane, which has one end of its bridge mounted, which is on a fixed pivot, while the other end is sustained on an annular track.

The basic types of overhead traveling cranes can include top running cranes, under running cranes, single girder bridge cranes and double girder bridge cranes. Overhead traveling cranes are generally engineered in four common configurations. You will find on overhead cranes that they have a highly detailed control system, which is specific to performing day to day tasks with the overhead crane. The controls on an overhead traveling crane are the crane pendant, variable frequency drive(VFD), radio remote control, power supply, enclosures, also NEMA 1, 12 and 4.

Controlling the Overhead Traveling Crane

Typically, the pendant is mounted in two ways and can be mounted to a sliding track system. The pendant can also be mounted to the electric trolley hoist itself. When mounted to the electric trolley hoist, there will have to be an operator beside it to move and operate the equipment to move the loads that need to move. The pendant is engineered to perform certain functions of the crane that is intended to be controlled manually. The pendant will control each function and configuration from the bridge travel, trolley direction, and lift speed. Not limited to these functions and configurations the pendant can do much more.

Variable frequency drive is used solely to control the motors of the crane. When controlling the motors this will be done by a varying frequency. The ability to set custom speed and let the equipment accelerate and decelerate smoothly will be dependent on the varying frequency of the motors. Pendant pushbuttons have two different speed controls similarly used with the variable frequency drive. One button maintains the speed and the other can be used to accelerate. The crane will start to decelerate when it’s controlled by the dynamic braking system that is programmable into the variable frequency drive. Radio remote controls can function wirelessly, but uses radio frequency and will not be directly wired into the crane.

Radio Control Safety

The radio controls have various safety features, that will allow the operator to work safely at a distance. Also, multiple cranes can be controlled at once with the same radio remote control. The power supply is the electrical service available in the building, which the crane or material handling equipment is being manufactured will operate from. Enclosures can be gauged for certain varied applications and environments, as they protect other electrical components and also they have three important levels of protection. NEMA 1; the enclosure keeps service crew and operates safe from electrical components and avert them from being electrocuted.

NEMA 12, Has the same functions but keeps oil, dirt, water, dust and other debris out of the internal electrical components. Lastly, NEMA 4, which can be used in indoor and outdoor can protect the enclosure from leaking if it gets extremely wet while offering a greater level of protection from things such as, oil, dirt, water and dust. These controls are highly needed and play a crucial part in the way an overhead traveling crane will function.

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The Benefits and Uses of Overhead Traveling Cranes

Besides the fact that it takes time and extreme stress to move heavy and bulky loads through aisles or on the floor, you can also get seriously injured. Using overhead traveling cranes will save you from the stress, save time and also provide you with the ability to move, lift, and lower heavy or bulky loads horizontally, using the overhead head space provided by your company or facility.

Since they are endowed with high lifting capabilities for the movement of the load, overhead cranes are usually controlled by an operator, either via wireless cords, manually, or through a wired pendant station that directs their travel. Overhead cranes are really beneficial and very useful; below are some of their uses and benefits.

The Uses of Overhead Traveling Cranes

Also known as bridge cranes or jib cranes, overhead traveling cranes are extensively used in a lot of industrial places in order to facilitate the handling and processing of heavy and oversized objects that cannot be handled by other handling equipment and methods. The different areas in which overhead cranes are significantly useful include;

• Assembly – Overhead cranes can be used to move heavy product parts through the production process of the product.
• Storage – It can be used to move heavy and/or bulky objects to and from storage areas.
• Transportation – Overhead cranes can be used to load manufactured products on to open trailers or rail cars.
• Warehousing – It can be used to move large, heavy objects from and to the dock areas.

The Benefits of Overhead Traveling Cranes

Not only do you need to use high-quality tools when it comes to the running of a large industrial business or warehouse, you also need to ensure that your tools are the right ones that are going to help you run your business processes effectively and efficiently. You’ll be able to maximize your productivity with an overhead crane. You’ll also be able to transport your objects and goods around your facility in no time. Here are some other advantages of using an overhead crane for your business;

Increased Safety – You might be thinking forklifts are good, but the thing is forklifts offer imprecise stacking, dropping of goods, and a higher chance of accidents when compared to overhead cranes. Since overhead cranes deal with the overhead space of your facility, all of these risks are very minimal and they have the ability to move bulky and heavy loads faster than forklifts.

Avoid Floor Obstructions – You can install your overhead crane just about anywhere you wish. Since they are positioned as high as the ceiling of your facility, they are going to come in contact with nothing on your facility’s floor. Also, the carriage of products above obstacles will be quite easy, thereby helping you to reduce product damage.

Improved Load Control – Most overhead cranes come with controls that offer awesome precision. This allows you the ability to place the crane on the exact spot you need it to be with no strain or hassle from the operator. It also provides the ability to minimize human errors.

 

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How to Install a Jib Crane

Installing a jib crane is can be an easy job. So here are a few tips that will help you in accomplishing the task successfully.

1. Base Assembly

After the establishment of prescribed cement, anchor bolts and the footing reinforcements, that refers to particular model measurement sheet of your jib crane.

• Introduce one arrangement of nuts to the anchor screws and bolts with the top surface roughly one inch over the establishment.
• At that point put base unit overstay anchor screws laying on leveling nuts.
• Introduce the second arrangement of nuts freely, embed plumb line arm in turn shaft situated on top of the pole.
• Select position on the arm to hang plumb line that is 2 inches from the edge of the pole.
• Measure down from the top of pole 60 inches, utilize this point for checking plumb.
• Find arm specifically more than one grapple jolt measure from plumb line to edge of the pole, ought to be 2 inches, if not, alter leveling nut specifically underneath, up if more prominent than 2 inches.
• Turn arm to 180 degrees, check for a distance of 2 inches, if not, change-leveling nuts until you have the same measurement on each side of the pole.
• Rehash this operation at every anchor bolt with 60-degree increases.

At the point when the pole is plumb buoy grouting compound under base plate and fix locking nuts.

2. Head Assembly

The head together is mounted on fundamental bearing on turn shaft, then box gets together is leveled by conforming hex nuts number 9, which alter the position of roller get together to the pole, along these lines leveling box gathering. At the point when the box is genuinely level, put a level washer over rotate shaft projecting through the head, get together of the box, and secure with residual ring number 16.

3. Boom Assembly

Adjust the boom get together specifically to box securing at back plate and shaft bolster the point. At that point change boom, with the end goal that the finish of the bar is that it creeps above level, by equitably altering the roller change nut and bolt into position with bolt nuts.

Strategy for figuring: Dim. A ÷ 300 = modification above level

So now make sure that you have installed the jib crane perfectly. Keep in mind that all the screws and bolts are tight because it might lead to an accident. Adjust the angles properly so that the jib crane will work efficiently.

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What Are Some Things to Consider with Jib Crane Design

Construction teams depend heavily on overhead cranes for their line of work; what we don’t always know are the factors to consider when choosing one for specific purposes. The overhead bridge cranes are three distinct types; namely, gantry crane, monorail crane, and jib crane. The jib cranes are popularly used for specific lifting in the facility. Some cranes which are light capacity are portable; however, these are kept stationary. They are typically mounted onto flooring or mounted to pre-approved columns in the building. Each jib crane design can handle specific tasks according to the requirements of the headroom; for precision, some of these jib cranes can be motorized. For complete 360 degrees coverage of the work area, the mast type is preferred or the ones mounted can only operate within a sphere of 180 degrees.

Jib Crane Design | Lifting Requirements

Amongst the factors to be considered, the first is to determine the type of lifting required. You can determine where you would want is located, mounted or grounded. The electric rotation is another option would want to request for considering the traverse motion. Given the size, a typical jib crane is anything you wish for because of its main functionality suits harbors and oil rigs.

In general, you would want to research the crane’s specification, look at a few brands, sellers and compare prices. However, you should be asking the question of what you want to lift using these cranes. Prices and specification will all matter on the type of load that it is meant for. As they are meant for heavy lifting that’s done repetitively, especially for loads that cannot be tackled by a forklift. It’s best used in an environment of distribution like is a warehouse where offloading/loading trucks or semi-large vehicles would be necessary.

Dimensions | Jib Crane Design Variable

Next, you would want to consider the dimensions of goods you remove/relocate in general – not just its weight. The type of packaging of the outer material would also be considered. Some instances, warehouses would require moving the objects or the packages in a single file or may be collected as stacks; consider that sometimes moving slings would be necessary. Confirm these questions before you place your order for a jib crane.

Take the traveling path also into consideration – this includes the width, length, and height of the area that the jib crane can move. Normally, the height of the crane in determined by the capacity and the span of the unit, this should not be obstructed by the ceiling. It’s also best to have the length of distance confirmed because this will greatly influence the capacity of the crane.

Conclusion

Lastly, consider the other costs that may come with the installation of a jib crane. For instance, you may need to hire a concrete contractor for the installation (unless you choose a foundationless jib crane). There’s always the transport cost and material that’s complimentary. This machinery is usually subject to sales taxes which are not openly discussed at the point of negations. Last but not least, it’s best to be fully away for the local building codes that you come across of installations. Although jib cranes seem very straightforward, there are numerous factors to consider prior to purchasing a jib crane.

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The Purpose of a Pneumatic Jib Crane

A pneumatic jib crane is a crane with a pneumatic hoist and the pneumatic hoist, is where the pneumatic jib crane’s name derives from. It is ideal as a lifting and lowering device for heavy loads of material. Pneumatic jib cranes make tasks easy, especially transporting the materials from one area to another, during the lifting and lowering process. As an industrially use, pneumatic jib cranes are engineered for highly efficient jobs that are continuous and repetitive in nature. Pneumatic jib cranes are very safe cranes to work with, especially in high volume industrial spaces because the pneumatic hoist will not generate an electrical spark, freeing it from the possibility of starting a fire or exploding while using the crane. The pneumatic jib crane’s hoist gives it a more adva   ntageous position over a crane that has a motor hoist.

The fact that pneumatic jib cranes are 100% full proof and safe; the way it’s engineered for continuous workflow, the crane has a fast operating speed. The speed of a pneumatic jib crane can reach speeds up to 2-3 times faster than most motor hoist cranes. The pneumatic hoist speeds are variable in using the pneumatic jib crane but certainly more efficient in use than using a motor crane. Although the pneumatic hoist of the crane is smaller in size it can easily function on substances like high powered- dust, acid, alkaline or steam, giving it a high endurance capability, then a motor hoist. Also, the pneumatic hoist is ⅓ to ⅛ of the total weight that a motor hoist has, which their designations are purposely for the same functions.

Pneumatic Jib Crane | Freestanding Jib Crane

Pneumatic jib cranes are in the classification of freestanding cranes, which means they can be portably used. The pneumatic jib crane is engineered as a freestanding crane to have the capability of supporting themselves in concrete or with building support. Certainly, there are different types of jib cranes, whether they are freestanding or wall mountable. All jib cranes will perform the same tasks, as well as the pneumatic jib crane. Pneumatic jib cranes functions are specific to the duty of lifting and lowering materials. Despite, the ability to rotate 360 degrees it still allows the crane to cover a limited amount of floor space when performing tasks. The pneumatic jib cranes are extensively used in areas where there will be lifting and lowering of things such as textile, coal, machinery production and other materials, as well as chemicals.

The pneumatic jib crane is generally used in warehouses, workshops, assembly lines, docks and other places where the crane can be used in an industrial manner. Although the pneumatic jib crane is on the smaller side for cranes it is very flexible when it comes to lifting and lowering material and chemicals. There are many different types of platforms in which pneumatic cranes can be used, including, track loaders, excavators backhoe, welders, articulated trucks, soil stabilizers, pumps, trenchers, forklifts, hammers and drills air compressors and tractors and motor graders. The pneumatic crane is not limited to what it can do, but the aforementioned are just some of the platforms where a pneumatic crane can be used. Being an industrially used crane, pneumatic jib cranes engineering will always be highly sought after, for its ability to perform highly efficient jobs, which are continuous.

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